CBIS峰会丨利元亨全固态电池关键核心设备破解产业化瓶颈!
近日,由中国化学与物理电源行业协会和电池中国网联合主办的"第十届动力电池应用国际峰会(CBIS2025)"在上海隆重开幕。在本次峰会核心论坛上,利元亨研究院院长杜义贤发表演讲,系统阐述了利元亨在全固态电池制造领域的关键突破与产业化实践。

杜义贤指出,利元亨已成功交付全固态电池中试批量生产线,并能提供半固态电池的生产线。他强调,固态电池与液态电池的制造工艺存在本质差异,核心挑战集中于高压致密化工艺、电极与电解质复合工艺、防短路绝缘封装工艺、叠片工艺及高压化成工艺等关键环节。
会上,电池中国正式发布由利元亨联合编写的《2025中国固态电池行业发展白皮书》。该白皮书系统剖析了固态电池从实验室走向量产的核心瓶颈,提出以超高精度锂箔轧制、电解质膜精密制造、界面在线改性为核心的解决方案,为行业提供从实验室到量产的可行性路线图,助力全固态电池加速商业化落地。利元亨同步荣膺第九届中国电池行业"锂想奖"年度影响力企业、年度创新企业及年度工匠人物。

实验室到产业化的关键跨越
固态电池凭借高能量密度、本质安全性和长循环寿命,被誉为下一代电池技术的革命性突破。然而,规模化制造能力始终是制约其商业化的核心瓶颈。杜义贤指出,固态电池与液态电池制造工艺存在本质差异,核心挑战集中于高压致密化、电极与电解质复合、防短路绝缘封装、叠片及高压化成五大关键环节。利元亨通过深入工艺研究,精准把握技术命脉,创新构建覆盖全工艺链的解决方案,为行业提供从实验室原型到量产的可行性路线图。

技术矩阵全面落地,构建量产体系
利元亨已率先打通全固态电池量产所需全部工艺设备环节,构建起100%自主知识产权的技术矩阵。全面推动技术体系落地,为量产体系奠定坚实基础。在核心工艺设备领域实现系统性突破:
• 电极干法涂布设备:属于电芯制备前段工序。作用在于选择干法路线时,此设备取代传统湿法的搅拌、涂布、辊压机,将原材料混合、纤维化之后,形成自支撑膜,并与集流体进行复合。采用高通量多辊压延方法,通过压力传感器、位移传感器、测厚仪等对膜厚进行实时监测并实现闭环控制。具备振动筛选物料功能,采用计量辊方式实现定量喂料。
• 电极辊压与电解质热复合一体机:属于电芯制备前段工序。作用在于先将烘干后的电极片进行碾压压实并控制厚度,再通过压制转印技术将电解质薄膜从载体上剥离并转印复合到正极或负极卷料上。采用电解质压制转印技术,使电极片与电解质制造质量分段控制。将极片辊压和电解质热复合功能集成一款机型,减少占地面积。
• 胶框印刷与叠片一体机:属于电芯制备中段工序。作用在于采用较高通量的网版印刷技术,将树脂印刷到电极边缘位置形成回形框,在高压力下起到支撑和绝缘作用,防止内短路问题。集胶框印刷和电极叠片功能于一体,减少占地面积。工艺成熟,成型效果好,膜层均匀性好,易于实现大面积、连续化生产。
• 高压化成分容设备:属于电芯制备后段工序。作用在于使电池在特定的工况下(电流、电压、温度、时间、压力)进行第一次充电,形成SEI膜,激活电极材料。在化成之后,对电池进行一次或多次完整的充放电循环,并精确测量每个电池在放电过程中释放出的实际容量、内阻、充放电曲线平台电压等关键性能参数。高压夹具采用卧式层推结构,压力验证/校准采用薄膜压力测试仪及压敏纸多种方式进行验证校准,使层板的压力均匀性达到最佳。

利元亨已构建高效、绿色、智能、安全的固态电池制造体系,全面支撑规模化量产需求。同时,始终将安全生产理念贯穿设备研发全过程,通过配置多重安全防护措施,显著提升整线设备安全性能,保障操作人员健康与作业环境稳定。

共建产业生态,加速商业化进程
作为新能源领域高端装备第一梯队企业,利元亨以创新技术与核心装备加速推动固态电池产业化进程,助力固态电池在新能源汽车、储能、eVTOL、人形机器人及消费电子等领域的深度应用。
在CBIS2025的舞台上,利元亨以技术实力与产业担当,为全固态电池规模化量产铺就坚实道路,面向全面电动化时代,利元亨持续深耕前沿工艺,推进智能制造升级,致力于打造更高效、更安全、更智能的制造解决方案,助力新能源产业链实现高质量协同发展,携手各界伙伴,共筑可持续发展的美好未来。

CBIS Summit 丨 Lyric's Breaks Through Industrialization Bottlenecks with All-Solid-State Battery Key Core Equipment!
The 10th International Summit on Power Battery Application (CBIS2025), jointly organized by the China Industrial Association of Power Sources and Battery China, recently grandly opened in Shanghai. During the core forum of the summit, Dr. Du Yixian, Dean of the Lyric Research Institute, delivered a speech that systematically elaborated on Lyric's key breakthroughs and industrialization practices in the field of all-solid-state battery manufacturing.
Dr. Du Yixian pointed out that Lyric has successfully delivered a pilot-scale mass production line for all-solid-state batteries and can also provide production lines for semi-solid-state batteries. He emphasized that there are fundamental differences between the manufacturing processes of solid-state and liquid batteries, with core challenges concentrated in key areas such as high-pressure densification processes, electrode-electrolyte integration techniques, short-circuit prevention and insulation packaging, stacking processes, and high-pressure formation.
At the conference, Battery China officially released the 2025 China Solid-State Battery Industry Development White Paper co-authored by Lyric. The white paper provides a systematic analysis of the core bottlenecks in transitioning solid-state batteries from laboratory research to mass production, proposing solutions centered on ultra-high precision lithium foil rolling, precision electrolyte film manufacturing, and in-situ interface modification. It offers a feasible roadmap to bridge the gap between R&D and commercialization, accelerating the widespread adoption of all-solid-state batteries. Simultaneously, Lyric was honored with three prestigious awards at the 9th China Battery Industry "Lithium Vision Awards": Influential Company of the Year, Innovative Enterprise of the Year, and Artisan of the Year.
Key Leap from Lab to Industrialization
Solid-state batteries, renowned for their high energy density, intrinsic safety, and long cycle life, are hailed as a revolutionary breakthrough in next-generation battery technology. However, the capability for large-scale manufacturing has remained the core bottleneck hindering their commercialization. According to Du Yixian, the manufacturing processes for solid-state and liquid batteries differ fundamentally, with key challenges concentrated in five critical areas: high-pressure densification, electrode-electrolyte integration, short-circuit-proof insulating packaging, stacking processes, and high-pressure formation. Through in-depth process research, Lyric has precisely pinpointed the core technological challenges and innovatively developed a comprehensive solution covering the entire process chain, offering the industry a feasible roadmap from laboratory prototype to mass production.
Technical Matrix Fully Deployed, Mass Production System Established
Lyric has now mastered all key process equipment required for mass production of all-solid-state batteries, building a technology matrix with 100% independent intellectual property. The comprehensive implementation of this technical system lays a solid foundation for a scalable production framework. Breakthroughs have been systematically achieved in core process equipment areas:
Dry Electrode Coating Equipment
As a front-end process in cell manufacturing, this equipment replaces the mixing, coating, and calendering machines of the traditional wet process when the dry process route is adopted. It mixes raw materials, fibrillates them to form a self-supporting film, and then composites the film with the current collector.
Adopting a high-throughput multi-roll calendering method, the equipment realizes real-time monitoring and closed-loop control of film thickness through pressure sensors, displacement sensors, thickness gauges, and other devices. It is equipped with a vibratory material screening function and achieves quantitative feeding via metering rolls.
Electrode Calendering and Electrolyte Thermal Lamination Integrated Machine
This equipment belongs to the front-end process of cell manufacturing. Its function is to first roll and compact the dried electrode sheet while controlling its thickness, and then use pressing transfer technology to peel the electrolyte film from its carrier and laminate it onto the cathode or anode roll material. By adopting electrolyte pressing transfer technology, the manufacturing quality of the electrode sheet and electrolyte can be controlled separately. The integration of electrode calendering and electrolyte thermal lamination into a single machine reduces the footprint required for the process.
• Integrated Resin Frame Printing and Stacking Machine: This equipment belongs to the middle stage of cell manufacturing. It utilizes high-throughput screen printing technology to apply resin in a rectangular frame pattern along the edges of electrodes, providing structural support and insulation under high pressure to prevent internal short circuits. By integrating resin frame printing and electrode stacking functions into a single system, it reduces the required floor space. The process is well-established, delivers excellent forming results with uniform film layers, and facilitates large-scale, continuous production.
High-Voltage Formation and Grading Equipment
As a back-end process in cell preparation, this equipment performs the first charge of the battery under specific operating conditions (current, voltage, temperature, time, and pressure) to form the SEI film and activate the electrode materials. After formation, it conducts one or more complete charge-discharge cycles on the battery, and accurately measures key performance parameters such as the actual capacity released during discharge, internal resistance, and plateau voltage of the charge-discharge curve for each battery.
The high-voltage fixture adopts a horizontal layer-pushing structure. Pressure verification/calibration is implemented through multiple methods including film pressure testers and pressure-sensitive paper, achieving optimal pressure uniformity of the laminates.
Lyric has established an efficient, eco-friendly, intelligent, and safe solid-state battery manufacturing system, fully supporting the requirements for large-scale mass production. Meanwhile, the company has always integrated work safety concepts throughout the entire process of equipment R&D. By configuring multiple safety protection measures, it has significantly enhanced the safety performance of turnkey line equipment, ensuring the health of operators and the stability of the working environment.
Co-building the Industrial Ecosystem, Accelerating Commercialization
As a leading enterprise in the new energy sector's high-end equipment field, Lyric is accelerating the industrialization of solid-state batteries through its innovative technologies and core equipment. It facilitates the deep application of solid-state batteries in various areas, including new energy vehicles, energy storage, eVTOL, humanoid robots, and consumer electronics. On the stage of CBIS 2025, Lyric leverages its technical prowess and industry commitment to pave a solid path for the large-scale mass production of all-solid-state batteries. In anticipation of the comprehensive electrification era, Lyric continues to delve into cutting-edge processes, advances intelligent manufacturing upgrades, and is dedicated to creating more efficient, safer, and smarter manufacturing solutions. By collaborating with partners across sectors, the company aims to foster high-quality, synergistic development within the new energy industry chain and jointly contribute to a sustainable future through collaborative efforts.

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